Optical System Design
Architecture of imaging, sensing, and beam-delivery systems: ray tracing, wavefront analysis, stray light, and tolerance budgeting tied to assembly and test realities.
Applied Photonics Engineering
Phoconn is an applied optical and photonics engineering firm. We help technical teams design, integrate, test, and deploy optical systems that work in the field, not just on the bench.
Phoconn
Optical design and simulation are starting points, not the sole deliverable.
We are the engineering layer that turns optical concepts into hardware that works.
Reliable optical systems depend as much on integration, alignment, test architecture, and long-term stability as on the optical design itself.
Capabilities
Architecture of imaging, sensing, and beam-delivery systems: ray tracing, wavefront analysis, stray light, and tolerance budgeting tied to assembly and test realities.
Chip-to-fiber coupling, hermetic enclosures, adhesive strategy, CTE-matched mounting, and electrical feedthrough specification for photonic modules.
Single-mode, PM, and specialty fiber network design: routing constraints, back-reflection mitigation, connectorization, and polarization handling.
Laser diodes, solid-state sources, photodiodes, and APDs, with matched drive electronics, TEC control, dynamic range, and noise floor management.
Active and passive alignment with sensitivity analysis, repeatability studies, and documented procedures for production transfer.
Custom test setups with documented uncertainty, characterization against spec, and metrics that correlate to real-world performance.
How We Engage
Engagement 01
Translating physical requirements into a buildable architecture: topology, component classes, tolerance budget, and how each decision affects alignment, testability, and stability.
Engagement 02
Hands-on support making bench components work together reliably in reproducible hardware: alignment, fiber routing, packaging, adhesives, and thermal stability, through to a documented process for production transfer.
Engagement 03
Custom test setups with documented measurement uncertainty, reducing operator dependence and defining metrics that correlate to real-world performance.
Engagement 04
Structured diagnosis of optical failures: mapping loss budgets, isolating variables, tracing degradation to physical origin. Defined scope, root-cause report with corrective recommendations.
Engagement 05
Sustained optical engineering capacity on a retained basis, carrying technical context across design phases without the overhead of a permanent hire.
How We Work
A direct technical conversation: system requirements, constraints, what you have tried, what data you have. No sales deck.
Optical analysis of the problem and a proposed approach with defined scope, risks, and decisions the work will support.
Work performed against defined deliverables: design docs, test data, alignment procedures, root-cause reports. Surprises flagged early.
Deliverables packaged so your team can carry the work forward independently. Where engagements continue, technical context carries across phases.
Optical systems fail for physical reasons.
We are engineers who find them.
Phoconn is a specialist applied optical and photonics engineering practice. We work with technical teams who need engineering capability that can handle the physics, without being handed a simplified brief. What we offer is a deep, practical understanding of how light behaves in real optical systems, and the engineering discipline to translate that understanding into hardware that works, can be tested, and can be reproduced.
Founded by Austin Conn, an applied optical engineer with industry experience across commercial and high-power laser systems, photonics, and aerospace applications.
We do not confuse simulation with hardware. Models inform decisions. They do not replace measurement.
Testability is designed in. A system that cannot be measured cannot be validated, repaired, or improved.
We say what we find. If the root cause is in the specification, we say so early, not in the close-out report.
Cross-disciplinary by necessity. Optical performance is shaped by mechanics, thermal, electronics, and process.
Common Questions
Any technical information you share, whether through the contact form or in early conversations, is treated as confidential. If you require a signed NDA before any technical discussion, that is signed before work or detailed discussion begins. Intellectual property developed during an engagement belongs to you, with specific terms defined in the engagement agreement.
Both, depending on what the work requires. Architecture, design, analysis, and review are handled remotely. Integration, alignment, hands-on troubleshooting, and test setup work are typically done on-site where the hardware is. Most engagements involve a mix, and the balance is agreed up front.
Engagements range from a short, scoped diagnostic effort to a sustained retained partnership across design phases. Every engagement begins with a defined scope and agreed deliverables. You work directly with the engineer doing the work, not an account manager. Surprises are flagged early rather than saved for a close-out report.
Pricing depends on scope and engagement type, and is agreed before work begins. Short diagnostic efforts are typically scoped as fixed-price. Longer or open-ended work is structured on a retained or time basis. The initial scoping call carries no charge and no obligation.
You work directly with the engineer doing the work. Phoconn is a focused practice, not an agency: there is no account manager layer, and the person scoping your problem is the person solving it.
We will tell you. If an engagement is not the right fit, or the problem sits outside applied photonics, you will hear that directly in the first conversation rather than after a contract is signed. Where possible, we will point you toward a better-suited resource.
Start a Conversation
A good first conversation is technical. Come with your system requirements, your constraints, and your current unknowns, and we will tell you honestly whether and how we can help.